In-house Recycling at its Best: Internal waste recycling machine for Post-Industrial Waste

• 100% pellets reusability right back into your production line
• Minimal material degradation without property change
• Reducing productiin cost by reprocessing your own industrial waste

PE, PP film rolls, edge trim waste from blown film process , T-shirt bags cut-offs from bag making process can be recycled in a simple process with Internal waste recycling machine. The high-quality, uniformed-sized pellets made by Internal waste recycling machine are almost like virgin material which can be put directly back to film production line.

• One-step direct technology with cutting + extrusion + pelletizing
• Very easy to install, operate and perform maintenance
• Fast change between different types of material

POLYSTAR’s Repro-Flex Internal waste recycling machine designed for reprocessing polyethylene (HDPE, LDPE, LLDPE) and polypropylene (PP) flexible packaging material, printed and non-printed. This cutter integrated pelletizing system of Internal waste recycling machine eliminates the need of pre-cutting material, requiring less space and energy consumption while producing high-quality pellets at a highly productive rate.

 How POLYSTAR Repro-Flex Internal waste recycling machine works

1 & 2 - Feeding 

Feeding of scraps is easy, flexible and autimatically controlled.

Film-on rolls can be fed with nip roller feeder.

The conveyor of Plastic Recycling Solution is installed with sesotec metal detector made in Germany.

3 - Cutting & Compacting      

Very fast and stable feeding from the compactor directly into the extruder

4 - Additive feeder 

Color master batch and CaCO3 compunds (in pellet form) can be added during the recycling process

5 - Double degassing 

Able to process both printed and non-printed material

6 - Filtration

Filter with dual channel system for non-stop operation and reduces machine down time 

7 - Die face pelletizing 

Produces high quality plastic pellets for reprocessing 

BOPP and Stretch Film Recycler

- USA

BOPP, stretch film scraps and film on-roll can be turned into high quality pellets for reprocessing. POLYSTAR's advanced cutter-compactor system of Internal waste recycling machine can process material that is typically more difficult to recycle due to its special property, such as printed BOPP and stretch film that one normally faces problem with the traditional plastic recycling machine.

PP Woven Producers

- Saudi Arabia

In-house waste generated from the production of PP woven bags, non-woven, jumbo bags, PP raffia, PP woven sacks and tapes. The recycled PP pellets from Internal waste recycling machine can be reused (100%) for production. In most cases in circular weaving looms and tapelines.

Recycling Center

- Nigeria

Professional recyclers who collect both post-consumer and post-industrial waste. The pellets quality of Internal waste recycling machine can be improved by direct dosing of masterbatch and additives.